Wednesday, April 4, 2012

Report: Inputs, Outputs, Closed Loop


Input: Inputs into the ECU are readable signals that the ECU will then compare to its read only memory chip.  The inputs come from many different sensors around the engine and relay information in different ways, (but that are still readable by the the ECU), e.g. Air flow sensors use resistance (ohms) in accordance to the position of the air vane which can then be translated into a readable form for the ECU. Another example would be Hot Wire air flow sensors which use voltage outputs to relay information to the ECU.

Actuator Output: Actuator outputs are responses made by the ECU in order to reach Lambda1 (a good air to fuel ratio for emission) in the specific running range of the engine at a said point in time. Measuring actuator output can be achieved simply with a multimeter and the right setting. Different outputs are read according to different readings, i.e. certain sensors like fuel injector’s duty cycle will be measured in % whilst others like coolant temp, throttle position sensor and crank sensors are measured according to DC volts, and CAM sensors are measured in AC volts & hertz.

Relationship between the two: Inputs are the initial step or at the start of the chain. The ECU acts as a translator as it reads the inputs and sends signals to the outputs accordingly. And the output is the end of the line man. E.g. When the TPS sends a signal that it is fully open and that a reasonable amount of air is entering and heading for the combustion chamber, the ECU will read that and tell the injector to stay open for longer to compensate for the huge amount of air entering.

Closed loop: Inputs are the initial step or at the start of the chain. The ECU acts as a translator as it reads the inputs and sends signals to the outputs accordingly. And the output is the end of the line man. Now in a closed loop that is not the full story. The ECU will then go behind the bakers back and check if everything is well by taking information from the EGO (exhaust gas oxygen sensor) located in the exhaust manifold behind most of the output sensors. An input sends information to the ECU about the engine running condition in a way in which the ECU can read them. The ECU then reads the input signals and refers to its read only memory chip to cross check the running condition of the engine. It then sends a signal to the output actuators to get the engine to run at Lambda1, if it were driving at across the range of driving speeds.